Overview - R5 Matching Unit Rebuild by G0WCW using EI7BA method. This article describes how to rebuild a matching unit of a Cushcraft R5 vertical. Below are a few as the R5 pages. If you cannot see Johns article, a PDF version is here - note this is John's Copyright. Cushcraft R5 Manual * Cushcraft. Product Manuals. -Select A Product-, A - Add-On,Extend D.E. 30m,0 . Adobe PDF Reader Required to view manuals. A-4S Beam,Triband,4 ele. 10,15, 20M. onhr5engres Page 1 of 6 Cushcraft R5 ½ λ Vertical Maintenance and Repair CUSHCRAFT R5 (10/12/15/17/20 Save this PDF as: POWER The manual states that this shortened half wave radiator is suited for kw pep power and that is.
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I replaced the two 86 pf caps in series with a single transmitting high current 47 pf doorknob type. This happens if one use the antenna with an ATU and a lot of power on more than the specified 5 bands!
COIL Water got inside a trap due to cracked heath shrink tubing. Cleaned and repaired coil adhesive is for preventing that water gets inside the trap.
I have been using my 2ndhand R5 for more than two years and then some problems arose. The SWR was varying and increased on some bands.
I took the antenna down and it turns out that water got inside a trap because cracked heath shrink tubing and a split in the joint between the coil former force-fit? The heath shrink tubing was carefully removed and the coil, covered with "transparent contact adhesive", was cleaned with thinner. Once clean, the split should be filled with epoxy glue 2-part polyurethane adhesive , the coil buttered with transparent contact adhesive and reassembled with heath shrink tubing.
The process with the transparent Leaking spots are the heath shrinks tubing over the bolt onto the connection of the coil former with the tube. One end is sealed with heath shrink tubing and the other end is protected with a cap. One capacitor failed because of a burst cap and water get into the coaxial system. This changed the dielectric constant of the capacitor, thus moving the resonant frequency, and the SWR increased dramatically.
Flash-overs when running high power shorted the wet capacitor out and evaporated a part of the insulating tubing. This was replaced with a short piece of PTFE tubing and all of the components were dried, cleaned and reassembled with contact cement and heath shrink tubing.
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